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AWS SWR-1 - Structural Weld Replica Kit

SWR-1
Structural Weld Replica Kit

Published: custom
Format: replica kit
Price: $401.00

SAME-DAY SHIPPING!

Five-piece set designed for training structural welding inspectors and welders. The samples include: 2 fillet-welded lap joints; 4-piece bend sample set; groove-welded butt joint. The variety of discontinuities exhibited includes: undercut, overlap and porosity. In addition, measurements of reinforcement and fillet weld size can be readly made. It is recommended for those preparing for the Practical (Hands-on) portion of the AWS Certified Welding Inspector examination. It is also excellent for other weld examination training programs requiring hands-one experience. It includes an interpretation sheet. Pipe Weld Replica Kit

Structural Weld Set (SWR-1)

Three-Dimensional Training Aid Interpretation Sheet

T-joint Porosity Sample
Side A: Location A1: Cluster Porosity: (1/8”)+(3x3/23)=13/32 (0.406”).
                   Location A2: Random Porosity: (3x1/8”)=3/8” (0.375”).
                   Location A3: Random Porosity: (1/8”)+3x1/16”)=5/16 (0.313”).
                   Weld size “ ¼”
          Side B: Location B1: Linear Porosity: (2x1/16”)+(2x3/32”)=5/16” (0.313”).
                   Location B2: Random Porosity: (1/8”)+(2x3/32”)+(2x1/16”)=7/16” (0.438”).
                   Location B3: Random Porosity: (1/8”)+(2x3/32”)+(2x1/16”)=7/16” (0.438”).
                   Weld size = ½”

Butt Joint Sample  
Undercut greater than 1/32”
          Weld reinforcement greater than 1/32” and less than 1/8”.

Guided Bend Samples
          Bend A: Acceptable corner crack (3/16”), Rejectable crack (5/32”).
          Bend B: Acceptable porosity (2@1/16”).
          Bend C: Acceptable crack (5/64”), Rejectable crack (9/64”).
          Bend D: No discontinuities

Fillet Weld Sample A
          Side 1: Overlap present
                   Pockmark less than 3/8”, 2-1/2” from left end.
                   Weld size 3/16”
          Side 2: Weld size 3/16”.
          Side 3: Acceptable porosity.
                   Weld size ¼”.       
          Side 4: Undercut less than 3/32”.
                   Weld size 3/16”.

Filet Weld Sample B
          Side 1: Pockmark less than 7?8”, 2-1/2” from left end.
                   Weld size ¼”.
          Side 2: Multipass.
                   Weld size 5/16”.
          Side 3: Arc strike 1-3/4” from left end.
                   Weld size 3/16”.
          Side 4: Pockmark greater than 5/8 (0.688), 1-1/4” from left end.


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Weld Sample Defect Plate

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Pipe Weld Replica Kit

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Welding Handbook - Engineering Technology
The Welding Handbook of
AWS is available for
immediate delivery.


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